ZY-1200 W hydraulic press launches the new era of Zonye’s press machine manufacture,It is the new press machine researched and developed by Luoyang Zonye Heavy Industry Machinery Co,Ltd, based on longstanding experience between Zonye Heavy Industry Machinery Co,.Ltd and ANGRU engineering.
In sand-lime field.It is especially applicable for sand-lime brick production,and complies with highest requirements of international markets.
The main body of ZY-1200 W press machine adopts the framework of 4 beam-columns.The 4 precisely casting beams are connected and fixed by means of preload force of 4 columns to ensure the stability of press machine and highest quality of green bricks.
Real press machine with double pressing force: Height of finished brick-250mm Perfect intelligent hydraulic system Output increases above 30% for bricks with 250mm height Dignified and fashionable appearance design More humanized and easy to maintain perfect safety facilities, excellent safety performance, depth of foundation only 850mm.
Material Feeding Height
Main Machine Dimension
1.High forming pressure and big working table. The big autoclaved hollow blocks could be produced. ZY1200W forming machine has wide application range and adapts to a variety of brick type.
2.Cycle time≤15 seconds, high capacity.
3.Rexroth、MP、Parker、EMB、SEW、KUKA、Festo、Siemens、Igus etc world first class brand components are adopted, the equipment has stable performance with lower failure rate.
4.dvanced compression technology, ZY1200W forming machine could achieve and exceed double compression effect. The stress is more uniform inside the green brick. Three times compression and five times exhausting processes could ensure high quality green bricks with high strength and low shrinkage.
5.The main body adapts four beams and four pillars structure, prestress force frame structure, ensuring perfect stability and small deformation during pressing.
6.The hydraulic system adopts closed loop ratio control system that ensures high accuracy control and rapid response speed. The control circuit adopts pump controlled that has good a energy-saving effect.
7.Servo motor reducer drive is adopted for material feeding trolley moving forward and backward, it is high speed and smooth.
8.Germany brand KUKA robot stacker is adopted, enhancing the stability of equipment operation, reducing the failure rate and maintenance cost, high precision control of catching, stacking and layering bricks.
9.Electrical adopts Siemens control system for centralized control, PLC programming and touch screen panel , the operation is simple and convenient.
10.Automatic recycling of waste materials that generated during feeding and pressing, no need manual cleaning and downtime.
11.The UVV safety system and motion interlocking controlling ensures the safety of the working area.
12.The machine group covers an area of minimum 7500mm x 6500mm, the foundation depth is 800mm, saving area and reducing the foundation work for customers.
FRAME OF THE PRESS
The main body is assembled with high-precision four beam-columns structure produced by Luoyang Zonye which is the No.1 brand in China press machine industry.Other parts are assembled by professional tools according to the highest assembly requirement after the main cylinder is installed.
Comparing with the existing press machine in China market,the ZY1200W hydraulic press machine can produce bricks with 250mm height in the case of reducing the height of main body.
In order to control the precision of material feeding,the accuracy control idea of material feeding box is further promoted during designing the ZY1200W hydraulic press machine.The original hydraulic drive has been changed to servo drive.
New material feeding box possesses better function of sand proof,as well as multi-function clamping device is applied in wide-ranged brick type.The new designed device is more convenient for changing mould, reduce the changing time remarkably.
Core component of Hydraulic system of ZY- 1200 W press machine adopts REXROTH hydraulic component completely,and all of group valves are installed on hydraulic station that connects with main body of press machine by high-pressure pipeline.Not only possess superior performance,but also provide great convenience for maintenance.
High performance hydraulic station can be installed according to the conditions of customer’s site,and protect the press machine far from unnecessary oil contamination.
Transfer table replaces the previous multi- functional belt conveyor.The green brick will be transported to transfer table and wait for tacking by clamping device after moulding.
If the green brick is unqualified,transfer table will automatically sweep the unqualified bricks to waste collection hopper beneath it.
Transfer table can rotate 180outward horizontally to ensure enough space when changing the mould.
The mould is made of special material which can satisfy the highest operating requirements.It is compose of the following components: Mould frame Lining plate Lower puncher with heating system Upper puncher with heating system Can produce various formats of green bricks by means of changing different moulds.The Max.height of green brick is 250mm.
4-axis robot grips and stacks the green bricks by corresponding gripper.Intelligent stacking program can stack the green bricks according to random stacking pattern to reach zero space wasting.
Robot selects FANUC,KUKA Or ABB brands according to the customer’s requirements.
Quick gripper changing device can shorten the disassembly time in a great extent when changing the mould.
Wagon feeding machine
Wagon feeding machine can locate the empty wagon in stacking position accurately,and push loaded wagons to next working position at the same time.
Waste collection hopper
A vibrating waste collection hopper can be installed separately in front and back of the press machine foundation(it’s optional),or other process design will be provided according to the conditions of customer’s site.
Quick mould changing system
The quick mould changing system is driven by hydraulic cylinder mounted on mould frame beam of main body.
Heads for interior of main body along the ground rails.An empty mould changing car disassembles the mould.The other mould changing car waits nearby the press machine with new mould.Then selects mould changing mode in operating system.Disassemble the former mould and gripper by manual operation.Mount the mew mould in reverse order.Max.60 min.will be taken expected.
The whole production area is protected by UVV system to prevent the harm from human or animals break in.
It includes self-selection protective fence,laser sensor and emergent control switch guard against interloper.
Siemens S7 control system is placed in dust resistant control cabinet.The cabinet contains necessary components which are used for auto-control and safe operation.Easy operation and provide multi- language operation.
The big screen control panel is positioned nearby the press.It can monitor the production process, and possess the following function: Automatic/Semiautomatic Manual mode/Service mode mould changing function Stacking function Fault indicator Emergency button
From single unit to turn-key projects,as a leading enterprise of wall material equipment in China,APEX has years of experience and multiple implemented projects in domestic and oversea.
Our service includes: customer return visit, initial planning, integrated planning, supply, manufacture, assembly, installation, commissioning, personnel training, after sales service.